Hossam Hussein

Senior process engineer , Operation lead , process manager, operation manger, project manger
  • Member Since,March 9, 2024
  • Experience 16 - 20 Years
  • Age 38 - 42 Years
  • Languages Arabic, English
  • Education Levels Bachelor Degree

Education

  • Bachelor\'s Degree of Chemical Engineering
    2000 - 2005 Faculty of Petroleum & Mining Engineering University of Suez Canal

Work Experience

  • 28-08-2022 - 27-08-2024
    Senior Process Engineer

    1) Process Optimization : Optimized 50, 000 m³/day industrial wastewater treatment plant, STP, RO desalination plant achieving 10% reduction in chemicals consumption costs & 12% improvement in effluent KPI through process improvements, driving initiatives, and data-driven decision-making.

    2) Technical Expertise : Successfully commissioned two treatment systems, ensuring smooth operations and meeting all safety & performance requirements on time and within budget.

    3) Process Troubleshooting & Problem-Solving : Identified performance gaps, troubleshot issues,

    and developed solutions to maintain safe, efficient, and reliable plant operations.

    4) Project Management & Collaboration : Supported projects team with scope development for plant modifications and expansions, ensuring smooth project execution. Collaborated with multi-discipline teams to conduct HAZOP studies, mitigating potential hazards.

    5) Technical Communication & Relationship Building : Collaborated effectively with cross functional teams (laboratory, operations, maintenance, projects, OHSE, control engineers) to ensure seamless plant operations and positive working relationships.

    6) Team Leadership and Training : Provide leadership and guidance to junior process engineers and plant operators/supervisors. Conduct training sessions to enhance the skills and knowledge of team members.

  • 28-06-2018 - 27-06-2022
    Process Engineering Specialist

    1) Process Optimization : Improved regulatory compliance by 21% with Royal Commission environmental regulations for 148, 000 m³/day industrial wastewater treatment plant and 100, 000 m³/day STP. Reduced specific energy consumption by 14% (from 1.4 kWh/m³ to 1.2 kWh/m³).

    2) Process Troubleshooting & Problem-Solving : Increased COD effluent compliance by 17%, through a comprehensive approach involving extensive testing of various GAC filter media and optimizing the Fenton reaction process .

    3) Data Analysis & Reporting : Analyzed lab reports and process/operation trends to identify abnormalities and recommended for process/operational improvements. Prepared crucial documents for environmental permit renewal.

    4) Technical Expertise & Documentation : Developed SOP's, monitoring sheets, and checklists, to ensure comprehensive and common understanding of plant performance by team.

    5) Teamwork & Communication : Collaborated with operations and maintenance teams through daily meetings to review plant status and action plans.

    6) Safety and Risk Management : Prioritized safety and assessed & mitigated risks associated in all process engineering and O&M activities to ensure compliance with safety protocols.

  • 12-04-2017 - 12-04-2018
    Operation leader

    1) Operational Excellence : Led a team of 15 members to ensure smooth operation of 8, 000 m³/day industrial wastewater reuse plant consists of (MBR+RO+BC systems), achieving consistent overall compliance higher than 95% with environmental regulations.

    2) Cost Control & Budget Management : Reduced operational costs by 7% through effective monitoring and optimization of chemicals, energy, and sludge handling expenses.

    3) Process Troubleshooting & Optimization : Analyzed operational data, troubleshooted incidents, and implemented process modifications and improvements to enhance treatment performance, maintaining stable & optimized performance.

    4) Team Leadership & Training : Developed and implemented training programs for operators, ensuring high technical competence and safety awareness.

    5) Emergency Response : Developed and implemented emergency response plans to address incidents such as equipment failures, chemical spills, and extreme weather events.

    6) Safety & Compliance : Established and enforced safety procedures, ensuring adherence to OHSE protocols and SOPs.

  • 15-04-2015 - 15-04-2017
    Projects Engineer

    1) Project Leadership & Management : Successfully led the completion of a 45 million SAR water/wastewater treatment EPC projects (STP, RO, IWWTP) from initiation to completion, ensuring adherence to scope, budget, quality, safety, and schedule, achieving 15% under budget.2) Technical Expertise & Design Review : Reviewed and analyzed process designs, drawings, and technical submittals, ensuring compliance with specifications and engineering standards. Identified and suggested design improvements for enhanced efficiency, cost-effectiveness, and sustainability.3) Installation Management & Supervision : Oversaw mobilization, equipment installation, and construction activities, ensuring adherence to safety protocols and quality standards. Proactively identified and resolved installation challenges, coordinating with stakeholders and implementing solutions.4) Cost Control & Budgeting : Monitored project expenditures, identified cost-saving opportunities, and implemented measures to maintain project budget. Negotiated contracts with vendors and suppliers, securing favorable terms while upholding quality standards.5) Reporting & Documentation : Prepared comprehensive project reports, analyzing progress, identifying lessons learned, and documenting key decisions.6) Commissioning & Startup : Developed and executed commissioning plans, ensuring proper equipment installation, testing, and operation as per design specifications. Collaborated with operations team to optimize performance and ensured smooth plant handover.

  • 12-03-2012 - 12-03-2015
    Projects &Site Engineer

    1) Project Planning and Management: : Led planning activities, including scope definition, scheduling, budgeting, and resource allocation for 140 million SAR water/wastewater EPC projects ensuring objectives, and deliverables are in alignment with client requirements and technical feasibility.

    2) Stakeholder Communication : Acted as the primary point of contact for stakeholders, ensuring effective communication and collaboration throughout the project life-cycles. Participated in client meetings, presenting project updates and addressing concerns.

    3) Technical Oversight : Provided technical oversight and guidance to project teams, reviewing design calculations, drawings, and construction activities to ensure compliance with standards and specifications.

    4) Risk Identification and Mitigation : Identified potential risks and developed mitigation strategies to proactively address challenges.

    5) Quality Assurance and Control : Implemented quality assurance and control measures to maintain high standards of workmanship and compliance with regulatory requirements.

    6) Project Delivery : Oversaw project execution, managing procurement of materials and equipment, monitoring progress, resolving issues, and ensuring timely and within-budget delivery. Oversaw commissioning and testing activities, ensuring they meet performance specifications.

  • 12-03-2008 - 11-03-2012
    Operation Engineer

    1) Chemicals Management & Optimization : Implemented a data-driven approach to optimize chemicals dosing, achieving 8% reduction in chemicals costs while maintaining water quality & membranes lifespan. Led a team to identify and troubleshoot a critical equipment malfunction, minimizing downtime by 20% and preventing potential production losses.


    2) Operation Leadership : Oversaw and managed day-to-day operation of five BWRO & SWRO desalination plants, ensuring optimal performance, efficiency, and compliance with set-points and quality standards. Continuously monitored plant parameters, identified deviations, and implemented corrective actions to maintain stable operation.


    3) Process Design & Troubleshooting : Designed RO systems by using IMSD & ROSA projection software's, CIP, pre treatment, & post-treatment systems, ensuring efficiency and cost-effectiveness. Conducted root cause analysis of issues and implemented corrective measures to prevent recurrence.


    4) Data Analysis & Reporting : Analyzed operational data, trends, and key performance indicators (KPIs) to identify improvement opportunities and optimize plant performance. Generated comprehensive reports summarizing plant performance, potential issues, and recommendations for actions.


    5) Safety & Environment : Ensured adherence to all safety protocols and procedures, maintaining a safe working environment for personnel. Monitored and reported on environmental parameters, ensuring compliance with environmental regulations.


    6) Team Management & Training : Led and motivated operation team members, providing technical guidance and training to ensure competence and efficient work. Fostered a collaborative and positive work environment, promoting continuous learning and improvement.

Professional Skills

Team Building
75%
Initiative
90%
Communication
95%
Leadership
90%
Decision-Making
95%
Problem-Solving
95%
Sustainability
75%
Management of change
80%
HAZOP
90%
Process Troubleshooting
100%
Project
95%
Process Optimization
100%
Process Design
85%
Lean Six Sigma
80%
Value Engineering
85%